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Industries We Support

Industries We Support

Ready-to-install MIL spec reticulated polyurethane kits for fuel systems and dry bays on fighter jets, cargo aircraft, UAVs and unmanned platforms.

Civil Aviation

KSR fabricates Ignition Mitigation Means systems for a large US-based aerospace company, covering aircraft that must meet the FTFR rule under 14 CFR Parts 121, 125 and 129.

Ground & Armoured Vehicles

Explosion suppressant and slosh mitigation foam for armoured and wheeled military vehicles, with energy-absorbing characteristics that reduce structural damage from projectiles.

Marine

Military and commercial marine applications including hovercraft and landing craft, where foam acts as a built-in baffle and stabilises fuel side loads.

Automotive & Racing

Gas tank foam and fuel cell foam for automobile racing, motorcycle and powersports, and boat racing — available as cut-to-order kits through the Racing Baffle Foam Store.

General Industry

Open cell reticulated filter foam for air and liquid applications, plus foam for gas cans, storage containers and transportation. UL 900 Class 2 certified grades available.

Foam grades built to MIL spec

Reticulated polyurethane designed for environments where gasoline, diesel or aviation fuel is the primary fluid being displaced. Lifespan varies by fuel type, foam type and application.

Technology & Capabilities

KSR Foam and Technical Products has over 20 years of experience in 3D modeling and fabrication. With proprietary manufacturing processes and lean philosophies, our facility is equipped to handle anything from prototyping to production runs — whether you arrive with a finished design, a set of files, or a concept on paper.

3D Modeling & Reverse Engineering

Explosion Suppressant Foam

Design Validation

Anti-Slosh & Slosh Mitigation

Prototyping to Production

Reticulated Filter Foam

DOMESTIC DEFENSE MANUFACTURING

KSR supports U.S. Department of Defense and defense-industry customers requiring domestic aerospace manufacturing and documented material traceability.

For applicable products and procurements, KSR can support domestic-source requirements associated with DFARS 252.225-7001, Buy American and Balance of Payments Program, subject to the requirements and clauses applicable to the specific contract and end product.

KSR’s domestic fabrication capabilities provide customers with a U.S.-based alternative for aircraft foam components, replacement parts and complete aircraft kits.

ENGINEERING & REPLACEMENT-PART DEVELOPMENT

KSR helps aerospace customers bring replacement parts from concept to production. Our services include reverse engineering, dimensional development, prototype fabrication, material evaluation, and production development.

Backed by deep aircraft-program experience, specialized foam-manufacturing expertise, and aerospace-grade quality controls, we support your project at every stage, from initial part evaluation through repeatable, reliable production.